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nes-bench: schematics, parts, build order, the head's role, and the pad adapter

Drafted 2026-09-07 against nes-bench main (docs/wiring.md revised 2026-09-07, firmware/bridge/bridge.ino, head/headd.py), from the bench's electronics review, and taken into the repository the same day. Four drawings go with this document, all generated by tools/draw-schematics.py so they can be regenerated after any table change; tools/check-sheets.py holds the v1 sheet's every C6 pin to docs/wiring.md and the committed SVGs to the generator, so the sheet and the table cannot drift apart:

• bench-v1.svg: the bridge exactly as wiring.md has it. One port, eight GPIOs to the register, a PC817 and a relay on the Pi.
• bench-v2.svg: the extended bridge. Two ports, the registers fed by 74HC595s over SPI so a byte changes in one edge, an LM1881 sync separator so every latch carries a field and line number.
• logical-timing.svg: one controller read on the part as timing lanes, the load window, what each counter counts, what a run is on both sides, and where the write is safe.
• pad-adapter.svg: an original pad to BLE or USB HID for phones, with a bench mode that feeds the head.

Regenerate with python3 tools/draw-schematics.py docs/ (Python 3, no dependencies); rasterise with cairosvg or rsvg-convert. The PNGs are not committed.

Convention on all four: net-label schematics (same name, same wire), three supplies and one ground, pressed = LOW at the register. Nothing is built. Every timing width is authored until B0's measure-first item 3 replaces it, and the sheets say so where the number appears.

1. v1: what is in wiring.md, drawn as a schematic

The v1 sheet adds nothing to the wiring document; it is the same pin table in schematic form with two things made visible that a table hides:

• The 165's load window. /PL is low for the whole time OUT0 is high, and the register is transparent then. The logical-timing sheet shades it. Any write to REG_A..REG_RIGHT inside that window can be latched half old and half new. The firmware review's fix (write all eight in one port store, only while OUT0 reads low before and after) is a v1 firmware change, no hardware, and is in bridge.ino now: one store to the GPIO output register, gated on OUT0 low before and after, deferred to the next loop otherwise (STATUS counts the deferrals); the loop reads the counters and logs the latch before it writes; and MUTATE ON puts the two counters on each other's lines, so B0's mutation is a script line.
• The three supply domains as three rail symbols. +5V from J1 pin 7 feeds U1 and U2 only; 3V3 from the C6 feeds U3 and the pad; the Pi feeds the C6 over USB. The only net that crosses all three is GND.

v1 parts

qty	part	on hand	note
1	ESP32-C6-DevKitC-1 v1.2	yes	U4
1	Raspberry Pi 4 Model B	yes	the head
1	74HCT165 DIP-16		U2, at +5V
1	74HCT04 DIP-14		U1, one gate used
1	74LVC245 (DIP or SOIC on a breakout)		U3, at 3V3
1	PC817 optocoupler module	yes	OK1
1	relay module, 3V3 logic input, contacts rated above the adapter's current		K1, VCC from the Pi's 3V3 pin
3	100 nF ceramic		C1..C3
1	100 R		R1, trigger
1	BNC to open-end cable		to EXT TRIG
1	breakout or crimp pins for the controller harness header		J1
1	second controller-port housing with harness (the console's own)	yes	J2
	breadboard or perfboard, 22 AWG wire, USB-C cable C6 to Pi

v1 build order

The order is chosen so nothing 5 V ever meets the C6 before it has been measured.

1. Meter, console off. Continuity from each harness wire to its port pin at the board header. Write the colour table into bench.local.md. Colours are not evidence.
2. Meter, console on, nothing plugged in. Port pin 7 to pin 1 reads 5 V; pins 2 and 3 read high; pin 4 reads high (pulled up by R14/R15 through the 40H368).
3. Scope, an original pad on the other port, a game running. Latch pulse width, clock pulse width, clocks per poll, D0 idle and pressed levels. These four numbers replace every "authored" on the timing sheet.
4. Build the console side alone: U1, U2, C1, C2 on the board, powered from J1's +5V, nothing else connected. Tie U2's inputs H..A to a known pattern with wire links (say A and Start low, the rest high) and watch QH on the scope while a game polls the port. The eight bits appear in pad order after each latch, then LOW. This is measure-first item 6, and it proves U1 and U2 before the C6 exists.
5. Build the bridge side alone: U3, C3, the C6, J2. Power the C6 from the Pi. Plug the pad into J2. STATUS over serial shows the pad byte following the buttons (pad_byte). This is measure-first item 4, and it settles whether the 4021 runs at 3V3.
6. Join the two sides. REG_* from the C6 to U2's inputs (remove the wire links from step 4), CON_OUT0 and CON_CLK into U3, GND between the planes. Console on, MODE PASS, a game: the L stream appears, 8 clocks per latch. That is B0's first gate.
7. Trigger. R1 to EXT TRIG. TRIG 300 and the scope's single shot fires. Sign of the horizontal offset gets settled here and written to the capture's .toml.
8. Reset. Meter the reset button's two pads (which is ground, what the other sits at). OK1's OUT to the pulled-up pad, GND to the ground pad, IN+ to Pi GPIO17. RESET in a script drops the console to latch zero; the L stream restarts.
9. Power. K1 in series with one lead of the adapter cable. Never the mains side. POWER OFF / POWER ON in a script.

2. v2: the extended bridge

Three changes, each independent, each with a reason the review gave.

2a. 74HC595 in front of each 165

Sixteen bits shift into the two chained 595s over SPI at any time; the 165s see nothing until one rising edge on RCLK moves both bytes to the 595 outputs in one step. The tear during a load becomes impossible rather than unlikely, and the firmware's "only write while OUT0 is low" check stays as belt to the braces. Three GPIOs (SCK, MOSI, RCLK) replace eight, and a second port costs no pin at all.

The 595s run at 3V3 from the C6 and drive the HCT165 inputs directly: HCT's Vih is 2.0 V, so a 3V3 high is a clean high. /OE to GND, /SRCLR to 3V3.

2b. A second port

J3 on the console's other port header, U6 a second 165, U1's second gate for /PL2, U3's A3/A4 for CON2_OUT0 and CON2_CLK. The second pad J4 shares the bridge's own PAD_LATCH and PAD_CLK with J2 and has its own D0. Two-player histories become one script with AT and AT2 lines and one log with L and L2 lines.

2c. LM1881 sync separator

The console's composite video, AC-coupled into an LM1881 at +5V, gives clean VSYNC and CSYNC outputs. Through U3 to the C6:

• VSYNC on a GPIO interrupt (60/s): the field counter, with a timestamp and a snapshot of the line counter.
• CSYNC on PCNT unit 3: the line counter. The NES emits no serration pulses, so the count per field is the line count minus a small constant; measured once, recorded, used.

Every L line then carries <field> <line>: the poll's position in the frame, measured in hardware, which the model knows as h at the strobe and B2's alignment class maps between. B0's polls-per-frame gate closes inside the bridge without the scope.

v2 pin budget on the C6

Fourteen free pins, all used:

C6 pin	role	peripheral
GPIO0	LATCH1 (CON1_OUT0 rises)	PCNT 0
GPIO1	CLK1 (CON1_CLK falls)	PCNT 1
GPIO10	CLK2	PCNT 2
GPIO11	CSYNC falls	PCNT 3
GPIO21	LATCH2	GPIO ISR
GPIO22	VSYNC	GPIO ISR
GPIO18, 19, 20	SCK, MOSI, RCLK	SPI2
GPIO2, 3	PAD_LATCH, PAD_CLK (shared by both pads)	GPIO out
GPIO6, 23	PAD1_D0, PAD2_D0	GPIO in
GPIO7	TRIG	GPIO out

LATCH2 on an interrupt rather than a PCNT unit is the compromise: the C6 has four units. A latch is 60/s and a 3 µs ISR latency is a timestamp jitter of 5% of one scanline, which is acceptable for port 2 and stated. Port 1 keeps its hardware counter.

v2 parts, delta from v1

qty	part	note
1	74HCT165	U6, port 2
2	74HC595 DIP-16	U5, U7, at 3V3
1	LM1881N DIP-8	U8, at +5V
1	680 k	R2, LM1881 RSET
2	100 nF	C6 (video coupling), C7 (RSET)
1	1 k	series protection on the video tap
4	100 nF	decoupling for U5, U6, U7, U8 (seven chips, seven capacitors in all)
1	breakout for the second port header	J3
1	the console's other port housing and harness	J4

v2 firmware, delta

• write_register becomes one 16-bit SPI transfer and an RCLK pulse, gated on both OUT0 lines reading low before and after.
• PCNT units 2 and 3; two GPIO ISRs that store micros() and the PCNT 3 count.
• L n hh c t_us f l, L2 ..., F f t_us lines.
• AT2 n hh, TRIG n unchanged, TRIGF f l new.
• MUTATE ON|OFF: reconfigure PCNT 0 and 1 to each other's GPIO. The 8-per-latch check must go red with it on. B0's mutation, scripted.
• Loop order: read counters, emit lines, then write. Fixed-size line buffer instead of String. A cursor into the schedule instead of a scan.

3. The Raspberry Pi's role

The Pi is the head. It is the only always-on Linux box at the bench, and it does the four things the C6 cannot:

1. USB host. The C6 is a USB device (its UART port). Something has to be on the other end, reading the L stream and writing commands.
2. Ethernet and SCPI. The DS1054Z is driven over a raw TCP socket on the LAN. A 12 M point capture is 12 MB; the head reads it in chunks, writes the .u8 and .toml, and serves the run directory over HTTP. The C6 has Wi-Fi but no storage for that.
3. Relays. Two 3V3 GPIOs (17 reset through the PC817, 27 power) with the isolation between them and the console handled by the modules. Keeping the relays on the Pi keeps 5 V and mains-adjacent wiring away from the C6 entirely.
4. Orchestration. headd.py plays one script line by line, keeps head.log and bridge.log, arms the scope before the trigger, waits for the capture, and stays up as a systemd service. The workstation can sleep mid-run; the run finishes.

The split is: the C6 owns the microseconds (writing the register between polls, counting edges in hardware, raising the trigger at a latch); the Pi owns seconds and megabytes (scripts, relays, SCPI, captures, HTTP). Neither is in the nanosecond path; that is the 165's.

Could the C6 replace the Pi? It could drive the relays and could talk SCPI over Wi-Fi. It cannot hold a capture, cannot be a USB host, and its one loop would then be doing serial, TCP and timing at once. The Pi costs nothing extra (it is on hand) and keeps the firmware small enough to reason about. Keep it.

4. The pad adapter: original pad to BLE or USB HID

The bridge already contains the adapter: poll_pad() in bridge.ino polls a real pad at 3V3 on three GPIOs. The adapter is that function with a radio behind it instead of a shift register.

Which ESP32

	ESP32-C6	ESP32-S3
BLE HID (keyboard, gamepad)	yes, BLE 5	yes
USB HID	no: its USB port is a serial/JTAG bridge, not a device controller	yes, USB OTG with TinyUSB
Bluetooth Classic	no	no
Wi-Fi (bench mode)	yes	yes

The S3 is the right part for an adapter that should also work as a cable: one devkit, no battery, USB HID gamepad or keyboard to any host. The C6 works for a BLE-only adapter and is on hand, so a first prototype can be a C6 with the bench firmware's poll_pad and a NimBLE HID service, before an S3 is ordered.

What the host sees, and why two modes

• Keyboard mode. A BLE (or USB) HID keyboard; buttons map to keys (A = x, B = z, Select = right shift, Start = enter, D-pad = arrows; configurable). Every phone, tablet and PC accepts a keyboard, and every browser emulator takes keys. iOS accepts BLE keyboards without any pairing app. This is the mode for phones.
• Gamepad mode. A HID gamepad report: eight buttons and a hat. Android, Windows, Linux, macOS and Steam accept a generic HID gamepad. iOS accepts only MFi, Xbox, PlayStation and Switch Pro layouts, so on iOS gamepad mode is not useful and the switch says so.
• Bench mode. Wi-Fi to the head: pad bytes over UDP at the poll rate, keyed by the adapter's own poll count. The head schedules them as AT lines onto the bridge, so a hand on a wireless pad becomes a scripted, logged, replayable history in the same L format. One more input source for B3's record, and a way to measure the adapter's own latency with the bench's trigger.

Adapter parts

qty	part	note
1	ESP32-S3-DevKitC-1 (or the C6 for BLE only)	U1
2	controller-port housing with harness, or a 7-pin NES socket	J1, J2
2	10 k	pullups on D0, so an unplugged pad reads nothing pressed
1	slide switch	mode
1	LED and 330 R	status
optional	TP4056 charger module with protection, 500 mAh LiPo, MCP1700-3302 LDO, power switch	battery version only

For a cable-only adapter the S3 devkit, two sockets and two resistors are the whole thing.

Adapter build order

1. Measure-first item 4 on the bench first: an original pad at 3V3 follows its buttons. If it does not, the adapter needs a 74LVC245 and 5 V to the pad, and the sheet says where.
2. Wire J1 to GPIO4, 5, 6 and 3V3/GND. Flash the bench's poll_pad and print the byte. Buttons appear.
3. Add the HID service (NimBLE on either chip; TinyUSB on the S3). Keyboard mode first, since a phone will show it working with no app.
4. Gamepad mode behind the switch.
5. Second socket on GPIO7, shared latch and clock.
6. Bench mode: a UDP sender and a PAD request on headd.py.
7. Battery last, and only if the cable version proves wanted.

Latency, authored, to be measured with the bench: 1 kHz poll plus a 7.5 ms BLE connection interval is 8 to 10 ms; USB HID at 1 ms polling is about 2 ms. The measurement is the bridge's trigger on the adapter's latch line against the host's first report, on the scope.

5. Notation used on the sheets

• Net flag (blue tag): the wire's name. Every pin with the same name is connected. CON_* is the console side at 5 V; *_IN, LATCH*, CLK* are the same signals after the 245 at 3V3; REG_* and Q* are register inputs; PAD_* the bridge's own pad lines.
• Rail symbols: red bar +5V (console), orange bar 3V3 (C6), ground symbol GND (the one shared net).
• X on a pin: not connected.
• Pin numbers are the DIP package's; the C6's are GPIO numbers.
• Shaded red on the timing sheet: the register's load window, when its inputs must not change. Shaded green: where a write is safe. Dashed blue ticks: the edges the PCNT units count.
• Red italic: an authored number, waiting for its measurement.

6. Amendments made on the double-check, 2026-09-07

• LM1881 pins 5 and 7 were swapped on the v2 sheet: pin 5 is the burst/back-porch output, pin 7 is odd/even. Both are unused (NC); the labels are now the datasheet's.
• The relay module's VCC on the v1 sheet was drawn on the C6's 3V3 rail; it is the Pi's 3V3 pin (PI_3V3), as the wiring document implies by putting the relay on the Pi. The parts list says so.
• The authored latch-high width on the timing sheet was ~2 us; an LDA/STA pair between the two $4016 writes is about 6 CPU cycles, ~3.4 us, so it now reads ~3 us. Still authored.
• Build order step 4 was rewritten; it contradicted itself mid-sentence.
• v2 decoupling count corrected: seven chips, seven 100 nF, four new.
• iOS gamepad note now lists Switch Pro among the accepted layouts.
• draw-schematics.py takes an output directory argument instead of a hard-coded path.

Verified unchanged against the sources: 74HCT165, 74HC595, 74LVC245 and 74HCT04 pin numbers against their datasheets; every v1 net and GPIO against docs/wiring.md (the 165's H..A on GPIO18..23, 10, 11; the 245's B1/B2 on GPIO0/1; the pad on GPIO2, 3, 6; TRIG on GPIO7; the Pi's GPIO17 and 27). The C6 has four PCNT units, which the v2 budget uses in full.

Pulled at build time from nes-bench/docs/bench-build-v1-v2.md; the repository is the one copy.